Stirrup Bender
The available used B+R controls for e-cabinets consist of 3 cabinets with various modules of B&R control racks, Hauser converters, and others
according the pictures.
Includes:
B&R Controls in E-cabinets
Complete Dry Cast production system includes:
– Feed Hopper
– Mould
– Mould/Core Carrier
– Pallet Transfer Conveyor
– Mould Spray Unit
– Pallet Handler and much more
Detailed Specification:
CASTING MODULE
• Mould area: 7.0 meters long x 0.600 meters wide
• Product height: 150mm
• Product weight: 1400 kg.(max)
Precast Hollow Core Floor Production System
Year of construction 2008
The formwork was barely used!
Support from base: 800 x 40 x 60 cm
Transition to the rejuvenation: L = 20 cm
Rejuvenated part: 500 x 24 x 60 cm
Base: 200 x 290 x 50 cm
Support: One longitudinal side formwork height (60cm) rigidly connected to the ground,
one longitudinal side hinged.
No external vibrators installed, since it was compacted by means of a vibrating bottle.
Weight: 4.5 t
Column Formwork
Year of Construction 2009
Consists of:
SVD/2 Coil Pay-off
RD 140/2 Mechanical Descaler
SA-CLR Soap Applicator
MTO 760 Cold Rolling Machine B
OM 1250 Spooler
Wire direction: from left to right
Process material: less carbon steel wire C = 0.10% max.
Input diameter: 16.0 to 5.5mm
Output diameter: 14.0 to 4.0mm, cold rolled ribbed concrete steel
Intake material load: up to 550 Mpa
Max. speed: 11.0 m/sec
Noise level: less than 82 dBA
Total weight approx. 29,800 kg
Total power: 555 kW
Cassettes: Four cassettes (two inbound and two finishing cassettes)
Cold Rolling Line GCR MTO
Year of construction 2009
Output: 110 Weldingcycles per minute (equal to 110 Transversal bars per minute)
Max. shape of the produced wire mesh: 2.40m x 7.80m
Long bars and transversal bars are fed by prepared bars
Straightening and Cutting of the bars is done by 2 EVG Cutting lines which work from coil
On demand there is a Cold Rolling Line with 2 blocks available which is suits to the capacity of the mesh welding line.
Mesh-Welding Line
1 piece. Precast concrete jacking pipe diameter 1000/1260 mm
Manufacturer Wolf
Wall thickness 130 mm, length 3500 mm
Precast concrete jacking pipe
1 piece. Precast concrete jacking pipe diameter 1800/2320 mm
Manufacturer ZÜBLIN
Wall thickness 260 mm, length 3500 mm
Precast concrete jacking pipe A9306
Reinforcement Center for Pallet circulation places Rebars and Lattice girders
This used complete steel processing plant made by PROGRESS
has revolutionized the production of Floor Slabs with FILIGRAN lattice girders.
consisting of a fully automatic wire straightener
Cutting and bending machine, an 8-axis gantry robot and a lattice girder processing station
(Was in use for pallets size 2.51 x 9 m)
Plant components in detail:
1. Full Auto Multi Wire straightening and bending machine
with spacer automatic, cut bar magazine and chain magazine.
Machine type: PROGRESS MSR 16/5 – 2Bk / e SERVO-ASH
– Incl. 2 bending heads (only cranking)
– Wire diameters: 6-14 mm
– Wire run-off length 11 m
2. Lattice girders processing station
PROGRESS GTA 91 / s – LIFT 93
Consisting of a lattice girder storage rack, a lattice girder cutting machine and a lattice girder
buffer and positioning magazine + top bar welding system
3. 7-axis linear robot PROGRESS EPR
For fully automatic laying of the transverse reinforcement, the longitudinal reinforcement and the lattice girders on the pallets
Control System Siemens S5
Steel Robot for Pick and Place
Year of construction: 2007 (very little use)
Manufacturer: Macfab
150mm deep, 127mm wide
The set is self stressing 12 beams wide and consists
of 12 number 6.0m beds including the ends with safety barriers
Features:
Self Stressing unit no need for buried anchored ends.
Modular sections means bed lenght can vary.
Superior finish.
Special concrete cutting equipment is not needed.
A budget solution for pre-stressed flooring.
Size of beams give easy access and lifting onsite.
Floor T-Beam Moulds
Production plant for large-sized concrete pipes and box culverts
max. pipe diameter 3000mm
max. pipe length 3500mm
included 2pcs central vibrators, control concrete supply and upper sleeve press
Available cores: DN1500, 1600, 1700, 1800, 1900, 2000, 2200 and 2500
Concrete pipe machine
Production plant for large-sized concrete pipes and box culverts
max. pipe diameter 1840mm
max. pipe length 3000mm
included central vibrators DN600 and DN800-1500, control concrete supply and upper sleeve press
Available cores: DN600, 700, 800, 900, 1000 1200, 1300, 1400 and 1500
Concrete pipe machine
Mould No.1
Year 1994. Max. Dimension 80 x 100cm, Length 24m (3 parts 1x12m, 2x6m)
Height 1.60m, Width over all 2.40m, 1-sided stroke, Shipping length 1x12m, 2x6m
Included: 12 vibrators
Mould No.2
Year 1995. Max. Dimension 80 x 80cm, Length 20m (3 parts 1x8m, 2x6m)
Height 1.51m, Width over all 2.40m, 1-sided stroke, Shipping length 1x8m, 2x6m
Included: 10 vibrators
Mould No.3
Year 1995. Max. Dimension 80 x 120cm, Length 20m (3 parts 1x8m, 2x6m)
Height 2.20m, Width over all 2.40m, 1-sided stroke, Shipping length 1x8m, 2x6m
Included: 10 vibrators
Column-Beam-Moulds
In mint condition / not used, only 1 test process
Year of construction: 2010
Technical specifications:
7 pouring compartments, size: 3.03m x 8.0 m
1 fixed outer wall, thickness 780mm
6 movable partitions on rails, thickness 220mm
1 movable outer wall, thickness 780mm on rails
Incl. Work platform, stairs and railings
including external vibrators and
1 frequency converter and controller
1 hydraulic unit to close the battery mold
1 built-in heating register in outer and movable partitions
Battery Mould ELEMATIC
Model: Twinmaster 12S
Condition: Revised. Fully Operational
Extras: Two Pay-Offs and Two Coil Holders
Other: Bar Code Scanner. A third pay-off can be delivered
Technical specifications:
Wire diameter Single strand: Ø 5-12,7 mm and double strand: Ø 5-10 mm
Rate of feed, max. 110 m/min
Bending speed, max. 1500°/sec
Operating voltage 3 x 400/ V/50 Hz
Stirrup Bender Stema-Pedax Twinmaster 12S A9312
Manufacturer: MEP SpA
Year: 2001
Condition: Refurbished
Auxiliary Mobile Straightening Device
Other: The machine is fully operative
-Single wire processing: Diameter Φ6mm-Φ16mm
-Double wire processing: diameter Φ6mm-Φ12mm
-4 pcs pay-offs and coil holders,
-automatic diameter change
-safety fences, 12m collection bench(in 3 parts)
-all pins and mandrels (for all diameters).
Stirrup Bender MEP Minisyntax A9309
Brand: SOMMER
Year 2007, less used
Casting area: 7215 x 3140mm
Max. element size: 7100 x 3000mm
Max. Load: 11tons
Double-Wall Thickness: 180-400mm
Steel sheet 8mm, even face
Used for face concrete
Including:
E-Vibration
Converter
Control
Turn-Over Tables for Double-Wall production
Year: 2008
FULLY REFURBISHED
Working Hours: 17700
Two Pay-Offs and Two COIL Holders,
SAPIENS System
-Semi Automatic Diameter Change
-Single Strand dia: 6-14mm / #2 – #4
-Double Strand dia: 6-10mm / #2 – #3
-Max bending angle: 180°
-Central mandrels dia.: 20-70mm
-Max pulling speed: 150 m/min
-Max Bending speed: 1950°/sec
-Average electric power consumtion: 3kW
SCHNELL Formula Sapiens 2008
Girder height: min 70 mm max: 300 mm
Girder length: max 12000mm
Base width 40, 50, 60, 70, 80, 90, 100mm
Zigzag feed: 200mm
Wire diameter:
Top bar min: 5mm max: 12mm
Lower bar min: 4mm max: 12mm
Zigzag min: 3.5mm max: 6mm
Working speed max: 18m / min
Lattice Girder Welding Line
included are:
1 pc transport cart with lifting device
1 pc energy supply with battery package
3 pcs transport frames with vertical shelfs on the head side
1 radio control for the transport table
25 tons Precast Walls Removal Truck
-year 2014
-with 2 pay-off,
-working hours 3.000, has only worked for a year
Technical specification:
-Single strand dia. : 6-16mm
-Double strand dia. : 6-13mm
-Max bending angle: 180°
-max Pulling speed 130 m/min
Stirrup Bender SCHNELL Prima A9313
1998
Condition: Very good (revised and repainted)
Minimum stirrup to work: 150 x 150 mm
Maximum stirrup to work: 1.500 x 1.500 mm
Ø of the stirrup wire: 6-16 mm
Normal Ø of the long. wire: 4 mm
Pulling speed: 45 m/min
Average energy consumption: 8 kWh
Standard version: 12m
SCHNELL-IDEA
Stema Pedax mod. Twinmaster 16
Year 2003
5 Decoilers
Till 12m, till diameter 16mm
Stirrup Bender STEMA
Brand: NUSPL type Duplex
Very well-maintained condition!
Total length: 21m
Segment lengths 12m + 9m
Max. Production height: 1.200mm
Max. Production width: both sides 800mm each
Incl. central hydro pump unit
With built-on electrical control
Includes 14 pcs High frequency vibrators, BOSCH
Twin column mould
-Pulling,Measuring and Cutting Unit Mod. “CUT LINE”
-max diameter 40mm
-mobile stock for bars with 7 racks for the storage of the bundles of bars
-the maximum length of the bars that can be processed is 14m
-Pulling Unit
-Measuring Unit
-Cutting Unit: following capacitiy
1bar-dia40mm, 2bars-dia.32mm, 3bars-dia.26mm, 4bars-dia.20mm,
-Measuring and Evacuating line
-Distributing Conveyor
-Collecting Unit Rack and more
Rebar Cut Line MEP-OMES A9310
Type: Automatic Stirrup Bender
Model: Formula 14 Sapiens
Manufacturer: SCHNELL
Year: 2009
Condition: EXCELLENT FULLY Operational Three breaked pay-offs and coil holders
Semi Automatic Diameter Change Single Strand dia: 6-14mm
Double Strand dia: 6-10mm
Stirrup Bender SCHNELL Formula 14 A9311
Stirrup Bender SCHNELL Prima 12R
Year: 2006
working hours: 24290
2 pay-offs
Single strand: 4,2-13 mm
Double strand: 4,2-10 mm
Max bending angle: 180°
Central mandrels: 20-50 mm
Max Pulling speed: 130 m / min
Max Bending speed: 1650° / sec
Average electric power consumtion: 2 kWh
Stirrup Bender SCHNELL 12R A9318
1 used Rotor straightening and cutting machine
EVG/FIL RA-XE 10/3
Year of construction: 2008
Consists of:
– 3 pay-offs for steel coils 6, 8, 10 mm
– Straightening and cutting machine
– Spacer clip system
– Cross bar placing system
– Without spacer pots and feeding
Straightening machine for cross wire production of floor slabs EVG/FIL RA-XE 10/3 A9308
Completely reworked,
6 braked pay-offs,
pulling winch, MEP auto-diameter change, 12m run-off
VERY GOOD condition, year 1999, approx.
Single Strand Processing Wire Diameter Φ6mm-Φ16mm
Double Strand Processing Wire Diameter Φ6mm-Φ12mm
Square Stirrup Dimensions
Minimum with Φ6mm wire – #2wire (optional bending pin) 80mm x 80mm
Maximum if clockwise 1.500mm x 1.500mm
Maximum if counter clockwise 2.000mm x 2.000mm
Stirrup Bender MEP Mini Syntax
Monolithic Mould
Dimension: Length 4m x Width 2.50m x Height 3.20m
(Supportconstruction for cables Height 0.80m)
Wall thickness 10cm
External vibrators
Including Electric
Further Equipment:
1 pc Flat roof formwork
1 pc Gable roof formwork
Mould for Electrical Substation
Ø6-Ø12 double wire
Ø6-Ø16 single wire
8 pcs pay-offs, brakes
Output 140 m/min
Double bending device
Wire runoff table 12 m
Collecting cart
Automatic wire change
Automatic straightening
Fast Genius straightening system
Bridge Work Platform
Straightening System Service was done in Oct. 2018 by Schnell engineers
Stirrup-Straightening-Bending machine
Year 2009
Excellent condition, refurbished and revised
Only 3504 hours
Dimensions: 15,000 x 4,000 mm
Reinforcing cage dimension: Minimum 150 x 150 mm, maximum 1000 x 1000 x 8000 mmm
Stirrups diameter: 4-16 mm
Longitudinal wire: 4 to 6 mm
Minimum/Maximum pitch: 50-500 mm
Peak power absorbed: 35 kVA
Normal consumption: 5,5 kVA
Includes: 3 wire pay-offs
MEP Preform Cage Assembler
for Double-Wall production
Manufacturer: SCHWINGHAMMER
Steel covering even for faced concrete
Dimensions per table: 12,50 x 3,50m
Wall thicknesses: 20 – 40 cm
Incl. 2 x 8 pieces vibrators
Incl. hydraulic cylinders
Hydraulic 7.5 kW, 150 l. Tank, 200 bar
Heating pipes for water are installed
Technical specifications:
Usable length: 12.5 m
Usable width: 3.50 m
Height: approx. 1 m
Payload tilting table 750 kg / sqm
Payload Turn-Over Table 400 kg / sqm from 80 ° to 180 °
Tilt angle: approx. 80 ° or 180 °
Operating pressure: 180 bar
Electric connection hydraulics: 15 kW
Net weight: tilting table 11tons, folding table 13tons
Turn-Over Table
Payload 5 t
Weight 3.5 t
4 pcs. ABUS GM6 chain hoists
Filigree floor slab LIFTER
Brand/Type: EVG RA-XE 16 / 8-2
Year 2005
Specified for double wire / double feed
up to 16 mm (80% more power)
Included:
Run-off table 14 m, for double wire
Pay-offs electrical driven / braked CG 3000
8 pcs. Wire pay-offs, 3 to
Wire coil changing during production
2 pcs. shears for flying cut
Bar collection device 14m
Straightening line
with Rollover Bucket, 1125 Liter
2004, Power 7.5KW
Rails approx. 20m
Skip Conveyor DUDIK
7 braked pay-offs, 7 coil holders
pulling winch, MEP auto-diameter change, 12 m collection rack, safety fences
full set of spare parts,
opt to buy an automatic portable wire straightener,
accessory for producing circle stirrups
VERY GOOD condition although 2001 and very low operating hours
Single Strand Processing Wire Diameter Φ6mm-Φ16mm
fy=600N/mm2, ft=700N/mm2
Double Strand Processing Wire Diameter Φ6mm-Φ12mm
fy=600N/mm2, ft=700N/mm2
Square Stirrup Dimensions
Minimum with Φ6mm wire – #2wire (optional bending pin) 80mm x 80mm
Maximum if clockwise 1.500mm x 1.500mm
Maximum if counter clockwise 2.000mm x 2.000mm
Length of Straightened & Cut-to-Length Bars
Minimum 5mm
Maximum (with the existing support guide-collection bench/rack) 12.000mm
Stirrup Bender MEP Mini Syntax
Manufacturer – Mimmo Bendislik – Turkey
Year – 2014
Model / type – TKS – OTO-12
Total lenght – 12 meters
Tunnel profile – R 4.97m – 7.0m
Width of road – 7.56m
…and additional equipment
Motorway Tunnel Formwork System
Brands: WECKENMANN, VOLLERT, NUSPL, FILZMOSER, NETTER, UNITECHNIK, SAA
with 43 pcs moving steel moulds
Dimension of each mould: Length 16.30m, Width: 2.40m
Including:
Demoulding crane, Moulds stacking crane, Plotter and Double cleaning system, Shuttering-transport and cleaning, Oiling system, Concrete Distributor, Vibration: Gyroshake, Full Automatic Reinforcement Center FILZMOSER, Lattice girder preparation with Magnets-Handling, Steel straightening and cutting machine 5 Lines, Wire Diameters: 6 – 14mm for Longitudinal bars and cross bars with spacers and much more.
Carousel Line
Year: 2007
Condition: Very good
Minimum stirrup to work: 150 x 150 mm
Maximum stirrup to work: 1.500 x 1.500 mm
Ø of the stirrup wire: 6-16 mm
Normal Ø of the long. wire: 4 mm
Pulling speed: 45 m/min
Average energy consumption: 8 kWh
Cage-Assembler SCHNELL IDEA
Year: 2005
New Control Computer in 2017
Cutting capacity:
10 x 8, 8 x 10, 6 x 12, 5 x 14
4 x 20, 3 x 25, 2 x 32, 1 x 40
Max. advance speed 2,5 m/s
Drive technology: Electric servomotor
Bar Cutting Bench
Year: 2012
Condition: almost new, very good
CONTROL: IPC and E-cabinett
Moving area: max: 8500mm x 3600mm
Clear height: 2868mm
The plotter marks slabs cutting lines, rectangles and circles for openings and recesses, texts for identification on cast slab surface or places for dividers and fittings on empty bed surface.
Plotter AVERMANN
If we look back at the history of using precast concrete elements in construction, Europe is a success story. We have seen an enormous speed of development in the last 40 years. Especially the emergence of new floor and wall systems together with new production technologies lead to a very high automation and quality level.
But for those who intend to profit from this business there is a huge obstacle on the way: high investment!
There is a solution for this dilemma. In many cases used precast production machinery and equipment is capable to fulfil the task of manufacturing precast concrete elements. And that at prices which are only a fraction of comparable new equipment.
Used precast machinery, used formwork, used wall panel production, used floor slab production systems, used pallets circle lines, used precast carousel lines, used tilting tables, used hollowcore production, used block making machines, used batching and mixing systems, used molds, used concrete pipe machines and so on. The list is almost endless and each interesting precast investor will find the appropriate machinery in reasonable time by using the assistance of GMS, which can be accessed at www.precastplants.com
GMS matches supply and demand for precasters not only in Europe but worldwide. Used precast production machines and equipment are often the first step. The second is Success and Innovation. Contact office(at)gms-global.at
Used-precast-plants and equipment
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