Folding pallet for the production of double walls or other prefabricated parts
Manufacturer: SOMMER
Year of construction: 2003
Dimensions: 7.00m x 3.08m
Wall thicknesses adjustable: from 18cm to 40cm
Edge formwork height: 6cm
Folding pallet for the production of double walls or other prefabricated parts
Manufacturer: SOMMER
Year of construction: 2003
Dimensions: 7.00m x 3.08m
Wall thicknesses adjustable: from 18cm to 40cm
Edge formwork height: 6cm
STRIPPING AND LIFTING
Hydraulic tilting station (EBAWE company, renewed in 2017)
Lifting device for shell 1 + floor element (Weckenmann)
CLEANING, PLOTTING, ROBOT-SHUTTERING AND OILING
Automatic pallet cleaner, plotter, shuttering robot (Weckenmann, renewed in 2020 and 2003)
STEEL REINFORCEMENT, ROBOT, WIRES, FILIGREE GIRDERS
Automatic longitudinal and cross wire machine, diameter 6-14 mm, lattice girder preparation,
Automatic insertion robot for laying all bars, as well as the lattice girders (Filzmoser)
CONCRETE DISTRIBUTION, VIBRATION
Automatic concrete spreader 3m³, 9 ejection augers + 9 flaps, (Weckenmann/SAA company 2003,
control replaced 2019), electric vibrating station (Vollert)
CURING CHAMBER + AUTOMATIC PALLET STACKER CRANE (RBG)
47 pallet spaces divided, 47 insulated automatic segment doors (Vollert, extension 2003)
RBG (storage and retrieval machine, Vollert 1991)
2 sets used Folding Tables for Twin-Wall production (consists 4 tables)
Brand: SOMMER
Year 2007, less used
Casting area: 7210 x 3140mm
Max. Load: 11tons
Double-Wall Thickness: 180-400mm
Steel sheet 8mm, even face
Used for face concrete
Including:
E-Vibration
Converter
Control
Heating Pipes
Wax protection applied to mould surfaces
VIDEO LINK on Youtube:
https://youtu.be/HmyNXPCOEyE
Manufacturer: Progress
Year of manufacture: 2009
Lattice girder types: KT 800,
lattice girder heights : 70mm – 360mm
Storage length: 14m
Measuring length max: 10m
Measuring length min: 0,8m
Cutting grid: 100mm
System Components:
Pos 1 Lattice girder top chord welding machine
Pos 2 Electrical equipment and control system
Pos 3 Communication programme
Pos 4 Lattice girder transport traverse
Pos 5 Lattice girder active storage
Pos 6 Lattice girder active storage system with automatic handling traverse
Pos 7 Vertical transport lattice girder
Pos 8 Automatically cross-travelling positioning carriage
Pos 9 Longitudinal positioning unit
Pos 10 Lattice girder cutting machine
Twin-wall and floor slab production SKAKO
incl. turn-over crane for twin wall
Manufacturer: SKAKO
Year of manufacture: 1994
Control : Siemens
Daily output: approx. 600 sqm/day (single wall)
PALLETS CIRCULATION
pallets: Dimension: 3 x 9m, 54 pieces
Pallets are transported from station to station via roller blocks, drive via friction wheel,
Condition of the pallets: GOOD
Transport rollers: 876 pieces
Gear motors: 50
STRIPPING AND LIFTING
Hydraulic tilting table
Lifting device
CLEANING, FORMWORK AND OILING
Table cleaning station: Manual cleaning
Shuttering: manual
Draw outlines manually
4 transverse palett carriers
CONCRETE SPREADER AND VIBRATING STATION
Concrete spreader: with hydraulics, control box and control system
Vibratory station: hydraulic unit
TURN-OVER CRANE
enables the marriage between lower shell (wet) and upper shell (hardened),
then results in a double wall.
HARDENING CHAMBER
11 levels, 5 stacks
RBG (storage and retrieval machine)
CABINETS WITH CONTROL
10 cabinets,
Siemens control system
Filigran Floor and Twin-Wall Carousel
Manufacturer : SKAKO
Control system : OSD Schenk
Master computer: SAA
Daily output: approx. 750 – 800 sqm/day
PALLETS
80 steel pallets (moulds): Dimension: 3 x 9m and 2.5 x 14m,
Pallets are transported from station to station by roller blocks, driven by friction wheel,
Condition of the pallets: “Very good”
Complete Plant
Precast Tables 4.60m x 6.50m
Set of 6 pieces fixed casting tables with vibrators for precast elements
Flat steel sheet and heating pipes
5 vibrators per table
consists of:
3 pieces precast casting table
Shuttering plate dimensions 4.60 x 6.50m
weight approx. 5to
1 piece precast casting table
Shuttering plate dimension 4.60 x 7.00m
Weight approx. 5to
1 piece precast casting table
Shuttering plate dimension 3.80 x 5.00m
Weight approx. 4to
1 piece precast casting table
Shuttering plate dimension 3.80 x 6.34m
Weight approx. 4to
consists of 6 Laser Projectors
The system is able to display contours of different components, recesses and lattice girder separately.
Accuracy by independent Calibration of the laser projector. Fully automatic and quickly the laser projector is set up and ensures accurate projection results.
for a precast tilting and lifting station.
The electrically movable access aid (ladder) runs along a rail fixed to the floor.
This allows quick access to the upper end of the elements and safe work at height.
E.g. attaching to the crane, and no longer need to carry ladders for a walk.
The speed of the longitudinal movement is infinitely variable.
Installation usually along a tilt table.
Steel edge formwork 45° chamber:
Together 944 meter steel formwork for the production of Filigree Floor Slabs, Double Walls or Solid Walls.
To find out the worth of your production machine/plant send some basic information like:
Send us an e-mail to moc.s1710855427tnalp1710855427tsace1710855427rp@of1710855427ni1710855427 or use the Request Form below:
same as RATEC RT U60 Pro
shutter height 70mm
45° chamfer on both sides
Shuttering list:
Length 500mm, 18 pieces
length 1.20m, 15 pieces
length 2.00m, 18 pieces
length 3.00m, 18 pieces
Length 3.50m, 34 pieces
surface in good condition, flat and level
incl. vibrator, hydraulic cylinders,
hydraulic unit, some with heating pipes
M23476 12.80m x 4.50m
M23478 8.76m x 4.40m
M23480 9.35m x 4.30m
– Shuttering robot for Double-walls and Slabs
– Travel: X-axis 12.50m, Y-axis 5.20m
– Quadruple gripper for simultaneous moving of 4 magnets, and 1 shuttering profile
– Shuttering magazine
– Autom. formwork transport
– Autom. formwork cleaning
– Magnet transport and magnet cleaning
– 700 pcs. Shuttering profiles
– 800 pcs. MLR 5750-R Magnets
– WECKENMANN MRP for Cleaning, Plotting and placing transverse formwork
Number and size of pallets:
Pallet dimension = net table size: 7.00 x 3.02 m, corresponds to max. occupancy area.
Total of 44 circulating pallets
Digital twin for simulation of all production processes is available!
1.500 pieces Standard Magnets , 1.200 pieces profiles in different lengths with height 70mm
Preferably use for the production of filigree slabs and twin walls.
Profile list, height 70mm:
250mm length: 165 pieces,
400mm length: 10 pieces x
500mm length: 169 pieces
750mm length: 15 pieces
1000mm length: 220 pieces
2000mm length: 261 pieces
3000mm length: 333 pieces
and 50 pieces x 500mm (residual shuttering)
Includes:
– Magnet and profiles cleaner
– Magnets conveyor belts, profiles conveyor belts
– Steel construction
3 sets of folding pallets, (6 tables in total)
3 sets = 6 tables = 294m2
Manufacturer WECKENMANN
Year of construction 2019, as good as new, only test drive made.
Location: Austria
Formwork area: 14000 x 3500mm
Possible twin wall thickness: 180-500mm
For face concrete production.
Transport dimensions: 14m x 4,20m
Weight: 1 folding pallet complete 25,5to
(x3 = 76,5to)
A complete pallets circulation plant for the production of Twin-Walls, Floor slabs with lattice girders or Solid walls.
Includes 56 moveable pallets (moulds), size 12500 mm x 3500 mm
Made by WECKENMANN and VOLLERT, consists of:
– Mixing plant from HARRUP, year of construction 2007, mixer 1,5m3, row batcher
– Automatic concrete spreader
– Cleaning and separating oil station
– Fully automatic shuttering robot with shuttering magazine
– Shuttering and magnets 75, 150, 250mm
– Vibration station
– Curing chamber, automatic storage of 69 pallets
– Turn-over crane VOLLERT
– Automatic reinforcement system with EVG/FILZMOSER RA-XE 16/6 straightening machine, lattice girder preparation and automatic reinforcement robot for laying bars and lattice girders
with built in magnets on 12 pallets
Sale of the complete shuttering system due to change of production.
Profiles in different lengths with height 75mm
The formwork system was preferably used for the production of element slabs and double walls.
Shortest profile 500mm, longest profile 3000mm
Total weight of profiles with integrated magnets: 14.500kg (14,5to)
Consisting of:
– RA-X6 with 5 wire diameters 6, 8, 10, 12 und 14mm and bending functions on both ends for 45° and 90° bending ups. Brand: EVG-FILZMOSER
– Removal magazine wire bars for the robot, max. length 10m
– Removal magazine lattice girders for the robot
– REXROTH-HAUSER ROBOT for the pick and place of the reinforcement with 8 moving axis,
Range distance in X-axis: 14m and in Y-axis: 8m
for the production of order-related mesh for precast concrete producers.
Type: FBE 33, year of construction 1995, fully in operation until Dec. 2021,
2016 New BECKHOFF control system installed (previously B&R).
Output: depending on diameter used: up to 1000 m2 per shift.
REINFORCEMENT MESH:
Mesh dimensions: Width up to 3m, length up to 11m
min/max mesh width: 500mm/ 3000mm
min/max/ mesh length: 1000mm/ 11000mm
Purpose of Use:
Production of Double Walls with Lattice girders (Truss girders), thickness up to 50cm,
can be used for solid slabs until thickness of 20cm
Advantage: low transport weight, second stage concreting will be done finally on site !
Output: Typical 450-500 m2 per shift
Moving Casting Pallets:
Dimension: Width 3.00m by Length 8.30m, 44 pieces
Pallets are guided in the production process via rails and drive rollers.
Pallet circulation system for the production of double walls and Filigran-Floors
from 2007
Scope of delivery:
32 pallets length 7.9 m, width 3.0 m
Shuttering profiles with automatic clamping system
1 Vario and vibratory compaction system
1 concrete spreader 2 m3
1 multi-function crane, lifting capacity 250 kN
2 stacking racks complete with roller wheels
1 cleaning plotter
1 tilting device at demoulding station
1 turning traverse for turning in the double wall
Control cabinets and control system
Year: 2005
Upgrades: 2007 new gripper, 2012 new X-Drive
Moves shuttering profiles in
X-axis: 7.7m
Y-axis: 4.8m and
Z-axis: 1m
Includes:
– steelframe and driveway
– shuttering profiles magazines
– automatic calibration Station
– control cabinet( UNITECHNIK)
Carousel with pallets for the precast production of Double-Walls and Filigree Floors with Lattice Girders. Also appropriate to produce solid or sandwich walls or other precast products.
Possible Output up to 150m2 Double-Wall or 300m2 single floor elements.
Size of the circulating pallets 6.50m by 3.00m.
for the production of Twin Walls, Filigree Floor Slabs, Solid Walls, Light Concrete Walls, Solid Floor Slabs, Sandwich Walls
Size of pallets: 3.80m x 10.80m
This carousel production is still in operation and consists of all equipment for a twin wall production, as this is: 34 pallets, turnover crane, curing chamber and pallets handling crane, cleaning, oiling and plotter, tilting table for finished twin walls, cart for the transport of wall to outside stock etc.
Condition: Very good, usual signs of wear
Year: 2013
Condition: almost new, very good
Steuerung: PC und Steuerschrank
Moving area: max: 12975mm x 3813mm
The plotter marks slabs cutting lines, rectangles and circles for openings and recesses, texts for identification on cast slab surface or places for dividers and fittings on empty bed surface.
Straightening and Bending Machine EVG-FILZMOSER RA-XE
-Hyperbolic rotors, Year 2002
-Included 2 bending heads moveable attached to the run-off table
-Wire diameters: 2x6mm, 8, 10, 12, und 14mm
-Automatic Spacer Feeding, 2 Vibration pots
–Condition: Very good, well maintained
Brand: SOMMER
Year 2007, less used
Casting area: 7215 x 3140mm
Max. element size: 7100 x 3000mm
Max. Load: 11tons
Double-Wall Thickness: 180-400mm
Steel sheet 8mm, even face
Used for face concrete
Including:
E-Vibration
Converter
Control
included are:
1 pc transport cart with lifting device
1 pc energy supply with battery package
3 pcs transport frames with vertical shelfs on the head side
1 radio control for the transport table
for Double-Wall production
Manufacturer: SCHWINGHAMMER
Steel covering even for faced concrete
Dimensions per table: 12,50 x 3,50m
Wall thicknesses: 20 – 40 cm
Incl. 2 x 8 pieces vibrators
Incl. hydraulic cylinders
Hydraulic 7.5 kW, 150 l. Tank, 200 bar
Heating pipes for water are installed
Technical specifications:
Usable length: 12.5 m
Usable width: 3.50 m
Height: approx. 1 m
Payload tilting table 750 kg / sqm
Payload Turn-Over Table 400 kg / sqm from 80 ° to 180 °
Tilt angle: approx. 80 ° or 180 °
Operating pressure: 180 bar
Electric connection hydraulics: 15 kW
Net weight: tilting table 11tons, folding table 13tons
Year: 2012
Condition: almost new, very good
CONTROL: IPC and E-cabinett
Moving area: max: 8500mm x 3600mm
Clear height: 2868mm
The plotter marks slabs cutting lines, rectangles and circles for openings and recesses, texts for identification on cast slab surface or places for dividers and fittings on empty bed surface.