SCHNELL Barwiser Stirrup Bender A8300

Stirrup bender SCHNELL Barwiser, working from bars
Diameters:8, 10, 12, 16, 20, 22 mm
Year: 2004
Condition: Very good, perfectly working in our factory,
Accessories: Multi-compartment storage system revolving

SCHNELL IDEA MDF 12/25 A8296

Year 2004
Condition: Very good (revised and repainted)
Minimum stirrup to work: 150 x 150 mm
Maximum stirrup to work: 1.500 x 1.500 mm
Ø of the stirrup wire: 6-16 mm
Normal Ø of the long. wire: 4 mm
Pulling speed: 45 m/min
Average energy consumption: 8 kWh

MEP PREFORM C+P TB1 A8295

Year 2009
Excellent condition, refurbished and revised
Only 3504 hours
Dimensions: 15,000 x 4,000 mm
Reinforcing cage dimension: Minimum 150 x 150 mm, maximum 1000 x 1000 x 8000 mmm
Stirrups diameter: 4-16 mm
Longitudinal wire: 4 to 6 mm
Minimum/Maximum pitch: 50-500 mm
Peak power absorbed: 35 kVA
Normal consumption: 5,5 kVA
Includes: 3 wire pay-offs

1 used Stirrup Bender

Stema Pedax mod. Twinmaster 16
Year 2003
5 Decoilers
Till 12m, till diameter 16mm

Cold Rolling Line GCR MTO 760/2

Year of Construction 2009

Consists of:
SVD/2 Coil Pay-off
RD 140/2 Mechanical Descaler
SA-CLR Soap Applicator
MTO 760 Cold Rolling Machine B
OM 1250 Spooler
Wire direction: from left to right
Process material: less carbon steel wire C = 0.10% max.
Input diameter: 16.0 to 5.5mm
Output diameter: 14.0 to 4.0mm, cold rolled ribbed concrete steel
Intake material load: up to 550 Mpa
Max. speed: 11.0 m/sec
Noise level: less than 82 dBA
Total weight approx. 29,800 kg
Total power: 555 kW
Cassettes: Four cassettes (two inbound and two finishing cassettes)

Mesh-Welding Line EVG GE12/102-LTPV

Year of construction 2009

Output: 110 Weldingcycles per minute (equal to 110 Transversal bars per minute)

Max. shape of the produced wire mesh: 2.40m x 7.80m

Long bars and transversal bars are fed by prepared bars

Straightening and Cutting of the bars is done by 2 EVG Cutting lines which work from coil

On demand there is a Cold Rolling Line with 2 blocks available which is suits to the capacity of the mesh welding line.

Used Wire Straightening line with hyperbolic rotors EVG-FILZMOSER RA-XE

Brand/Type: EVG RA-XE 16 / 8-2
Year 2005
Specified for double wire / double feed
up to 16 mm (80% more power)
(currently with coils up to 14 mm)

Included:
Run-off table 14 m, for double wire
Pay-offs electrical driven / braked CG 3000
8 pcs. Wire pay-offs, 3 to
Wire coil changing during production
2 pcs. shears for flying cut
Bar collection device 14m
Control console stationary

Lattice Girder Welding Line EVG TS 10-30

Girder height: min 70 mm max: 300 mm
Girder length: max 12000mm

Base width 40, 50, 60, 70, 80, 90, 100mm
Zigzag feed: 200mm

Wire diameter:
Top bar min: 5mm max: 12mm
Lower bar min: 4mm max: 12mm
Zigzag min: 3.5mm max: 6mm

Working speed max: 18m / min

Stirrup Bender MEP Mini Syntax

7 braked pay-offs, 7 coil holders
pulling winch, MEP auto-diameter change, 12 m collection rack, safety fences

full set of spare parts,
opt to buy an automatic portable wire straightener,
accessory for producing circle stirrups
VERY GOOD condition although 2001 and very low operating hours

Single Strand Processing Wire Diameter Φ6mm-Φ16mm
fy=600N/mm2, ft=700N/mm2
Double Strand Processing Wire Diameter Φ6mm-Φ12mm
fy=600N/mm2, ft=700N/mm2
Square Stirrup Dimensions
Minimum with Φ6mm wire – #2wire (optional bending pin) 80mm x 80mm
Maximum if clockwise 1.500mm x 1.500mm
Maximum if counter clockwise 2.000mm x 2.000mm
Length of Straightened & Cut-to-Length Bars
Minimum 5mm
Maximum (with the existing support guide-collection bench/rack) 12.000mm

1 used Cage Assembler SCHNELL IDEA

Year: 2007
Condition: Very good
Minimum stirrup to work: 150 x 150 mm
Maximum stirrup to work: 1.500 x 1.500 mm
Ø of the stirrup wire: 6-16 mm
Normal Ø of the long. wire: 4 mm
Pulling speed: 45 m/min
Average energy consumption: 8 kWh

Automatic Bar Cutting Bench

Year: 2005
New Control Computer in 2017

Cutting capacity:
10 x 8, 8 x 10, 6 x 12, 5 x 14
4 x 20, 3 x 25, 2 x 32, 1 x 40

Max. advance speed 2,5 m/s
Drive technology: Electric servomotor

EVG/FIL GH300 – FOR SALE

Year 1995,
Lattice girder height 70 – 300mm
Wires: 5-14mm
1 pc main body with bending , welding and cutting
1 pc Electric Cabinet with Control-Unit: B&R
1 pc hydraulic unit with water recooler
5 pcs wire pay-offs and wire straightening devices
1 pc girder run-off and stacking system

Complete Line, including stacker – FOR SALE

Year 1992
Girder height : 70 to 300 mm (steplessly)
Girder width : 65 to 85 mm
Top wire : 5 to 12 mm
Stirrups : 4 to 6 mm
Bottom wires : 5 to 12 mm
Girder length : 1 to 12 m

Power supply : 400 V / 50 Hz / 3 cycles / 150 KVA

Hyperbolic Rotor-Straightener – FOR SALE

Very smooth surface of the straightened wire bars
Use of wire coils, diameters 6 to 14mm
6 unwinding reels 6-14mm, alternatively 2×10 oder 12mm.
Production of straightened bars and
2 Bending units
Bar distribution conveyor
Chain conveyor with 100mm sections
Can be inspected during operation.

LATTICE GIRDER PRODUCTION

Output max.: 33 m/min
Lattice girder height: 80-300 mm (easily variable; precise motorized vertical regulation)
L.G. base (internal size) : 70-100 mm
Advance step:   400 mm
Lattice girder length: 2000-12000 mm (multiples of 100 mm)

DIAMETER OF THE WIRE:
Longitudinal wire Ø: 5-12 mm
Continuous stirrup (zigzag) Ø: 3.5-6 mm
(fy = 650 N/mm2 – ft = 650 N/mm2)

2009: Comprehensive update of the entire electrics/electronics
2014: Comprehensive update of the entire mechanic systems, repainting. Now it looks as if it was new!

Used Reinforcement Pick & Place Robot

Year 2001
2pcs Pick & Place Robots for Rebar and lattice girders
consisting of:
2 pcs X-Axis, Length 10m/ working range 8.10m
2pcs Y-Axis, Length 3.5m/ working range 3m
2pcs Z-Axis, Length 1.2m/ working range 0.6m

Used Reinforcement Cage Assemblers FOR SALE

We sell 1 SCHNELL IDEA and 1 MEP Preform

Using three thin longitudinal wires, which may be welded to any point of the stirrup’s exterior surface. IDEA is able to half-assemble lattice girders of stirrups of any shape and size.

The half-assembled girder is now ready to be finished off by fixing the frame carrying bars. As the stirrups have already been welded at the correct distance, the carrying bars may be only tied every 5 or 6 stirrups.

This means:
– saving up to 60% on assembling costs;
– maximum flexibility: girders may be assembled with stirrups of any shape and size; besides this system avoids all size restrictions and material waste involved with the use of electrowelded mesh;