Double wall production

Progress M-System Mesh Welding Machine PREQAST-M25576

William

Progress M-System Mesh Welding Machine, Type Evolution 2012

  • MMR Straightening Machine: 6 Wire Lines
  • SWR Welding Machine: 6 Welding Heads

Further Dimensions: 

  • Max mesh size:
    3.5 m width
    9.0 m length
  • Cross & length wires diameter:
    6, 8, 10, 12, 16 mm
  • Mesh characteristics:
    Width up to 3,500 mm
    Length up to 9.000 mm
  • Min. Width: 500 mm
  • Min. Length: 1.000 mm
  • Max. Bar Length: 9.000 mm
  • Min. Bar Length: 500 mm
  • Bar Length Tolerance: +-5 mm
  • Bar Placing Accuracy: +- 10 mm

Reinforcement mesh can be custom-manufactured in a wide variety of grid patterns, dimensions, and wire diameters based on CAD specifications.

Each mesh is produced with zero waste and without the need for time-consuming cutting, unlike conventional standard mats.

The modular design of the welding system allows for precise adaptation to individual customer requirements.

 

Progress M-System Mesh Welding Machine

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Pallet Carousel Double-Wall Production PREQAST-M24514

William

Pallet Carousel Double-Wall Production

  • Manufacturer: Vollert, Nuspl,
    Weckenmann, EBAWE, Filzmoser, RATEC, Unitechnik, SAA
  • Year of construction: 2020, 2019, 2017, 2003, 1991

Further Dimensions: 

  • Control system: Siemens S7, Unitechnik
  • Pallets: 10.60 m x 3.08 m, 48 pieces

Consists of: 

STRIPPING AND LIFTING

  • Hydraulic tilting station: EBAWE company, renewed in 2017
  • Lifting device for shell 1 + floor element (Weckenmann)

CLEANING, PLOTTING, ROBOT-SHUTTERING, AND OILING

  • Automatic pallet cleaner
  • Plotter
  • Shuttering robot (Weckenmann, renewed in 2020 and 2003)

STEEL REINFORCEMENT, ROBOT, WIRES, FILIGREE GIRDERS

  • Automatic longitudinal and cross-wire machine.
    Diameter: 6-14 mm
  • Lattice girder preparation.
    Automatic insertion robot for laying all bars, as well as the lattice girders.  (Filzmoser)

CONCRETE DISTRIBUTION, VIBRATION

  • Automatic concrete spreader: 3 m³
  • 9 ejection augers + 9 flaps (Weckenmann/SAA company 2003, control replaced 2019)
  • Electric vibrating station (Vollert)

CURING CHAMBER + AUTOMATIC PALLET STACKER CRANE (RBG)

  • 47 pallet spaces, divided
  • 47 insulated automatic segment doors (Vollert, extension 2003)
  • RBG (storage and retrieval machine, Vollert 1991)

 

Doppelwand und Elementdecken Palettenumlauf

Double-Wall (Twin- Wall) and Filigree Floor Production, MFA M24514

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Lattice Girder CUT-System, GTA-PROGRESS PREQAST-M24543

William

Lattice Girder Processing GTA

Lattice girder CUT-system for storing,
measuring, cutting, welding, and distributing.

  • Manufacturer: Progress
  • Year of construction: 2012
  • Lattice girder types: KT 800
  • Lattice girder heights: 70 mm – 360 mm
  • Storage length: 14 m
  • Measuring length max: 10 m
  • Measuring length min: 0.8 m
  • Cutting grid: 100 mm

Interested in innovative projects?
www.preqast.com

 

Lattice Girder Cut-System GTA-PROGRESS M24543

Lattice Girder Cut-System GTA-PROGRESS M24543

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Concrete Twin Wall Carousel Line VOLLERT PREQAST-M22452

William

Twin Wall Carousel

An efficient plant for the production of double/twin walls in the smallest space.

  • Manufacturer: Vollert / Weckenmann
  • Output per shift: 280-300 sqm ready-made twin walls in 8 hours.
  • Number and size of pallets:
    Pallet dimension = net table size:
    7.00 x 3.02 m, corresponds to max. occupancy area.
  • Total of 44 circulating pallets

Digital twin for the simulation of all production processes is available!

Doppelwand Anlage

Twin Wall Carousel

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PROGRESS Straightening Machine MSR16/5 PREQAST-M25575

William

PROGRESS Straightening Machine MSR16/5

Straightening and cutting machine with bending form No. 4.

  • Year of construction: 1999
  • 5 straightening rotors
  • Diameter: 6, 8, 10, 12, 14 mm
  • 5 reels, electrically driven and braked
  • Outfeed 9 m with 2 bending heads
  • Chain magazine for ejection at the rear

Cross transfer unit:

  • 1 pair for transverse pallet transport
  • Control cabinet with screen

 

Progress MSR16/5

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Laser Projection System for Precast Concrete Plant M22432

William

MECOON Laser Projection System

  • Consists of 6 laser projectors

The system can display the contours of different components, recesses, and lattice girders separately.

Accuracy is assured by independent calibration of the laser projector. The laser system is set up fully automatically and quickly for accurate projection results.

Mecoon Laser Projection System

Mecoon Laser Projection System

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Precast Mobile Access Aid NUSPL M21400

William

Mobile Access Aid

Mobile access aid for a precast tilting and lifting station.

The electrically movable access aid (ladder) runs along a rail fixed to the floor.
This allows for quick access to the upper end of the elements and safe work at height, particularly for tasks such as attachment to cranes.

The speed of the longitudinal movement is infinitely variable.
Common installation takes place along a tilt table. 

Mobile access aid NUSPL

Mobile access aid NUSPL

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What Is the Value of My Precast Plant?

William

How much money can I still get for my precast production plant or equipment?

To determine the worth of your production machine/plant, send us some basic information like:

  • Brand/Type of the machine/ equipment/ plant
  • Year/ capacity
  • Condition and additional info i.e. photos

Send us an e-mail to or use the Request Form below:

Wieviel bekomme ich für meine gebrauchte Maschine?

How much can I get for my used machine ?

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Steel Automation for Carousel Lines, SCHNELL-AWM PREQAST-M25580 **SOLD**

William

SCHNELL-AWM 2022 steel automation for pallet circulation system

consisting of straightening machine, transfer robot and lattice girder assembly.
Year of manufacture: 2022
This modern production plant will be available at the end of 2025, as the customer is installing a new mesh welding plant at this location.
Suitable for reinforcing steel preparation for a wide range of precast concrete products. Most efficient for use in precast floor slabs and double wall production.

Technical data:
SCHNELL straightening, cutting and bending machine
Type LISTA BEND 16/5-12
– Wire diameter from 8 to 16 mm, coil weight up to 5 t

 

Steel Automation for Carousel Lines, SCHNELL-AWM 2022 M25580

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Twin Wall and Floor Slab Pallet Carousel M23496 **SOLD**

William

Twin Wall and Floor Slab Production SKAKO

Twin wall and floor slab pallet carousel incl. turn-over crane for twin wall.

  • Manufacturer: SKAKO
  • Year of manufacture: 1994
  • Control: Siemens
  • Daily output: approx. 600 sqm/day (single wall)

PALLETS CIRCULATION

  • Pallet dimension: 3 x 9 m, 54 pieces
  • Pallets are transported from station to station via roller blocks
  • Drive via friction wheel,
  • Condition of pallets: good
  • Transport rollers: 876 pieces
  • Gear motors: 50

STRIPPING AND LIFTING

  • Hydraulic tilting table
  • Lifting device

CLEANING, FORMWORK, AND OILING

  • Table cleaning station: manual cleaning
  • Shuttering: manual
  • Draw outlines: manually
  • 4 transverse palett carriers

CONCRETE SPREADER AND VIBRATING STATION

  • Concrete spreader: with hydraulics, control box, and control system.
  • Vibratory station: hydraulic unit

TURN-OVER CRANE

  • Enables the marriage between the lower shell (wet) and the upper shell (hardened).
  • Results in a double wall.

HARDENING CHAMBER

  • 11 levels, 5 stacks
  • RBG (storage and retrieval machine)

CABINETS WITH CONTROL

  • 10 cabinets
  • Siemens control system
Twin Wall and Floor Slab Pallet Carousel

Double Wall Carousel

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WECKENMANN Pallet Plotter and Cleaner PREQAST-M24544 ** SOLD **

William

Plotter and pallet cleaning system

The WECKENMANN plotter uses colour to draw outlines of the panels and various information as required.
The pallet is cleaned by moving the RP device over the entire length.

  • Suitable for pallets up to 4.30 m wide
  • Cleaning width up to 4.30 m
  • Plot width up to 3.99 m

For more innovative products, visit:
www.preqast.com

 

The WECKENMANN plotter uses colour to draw outlines of the panels and various information as required.

Plotter and pallet cleaning system

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SOMMER Folding Tables 2 sets, PREQAST-M23509 **SOLD**

William

Folding Tables for Twin-Wall production

2 sets of folding tables for twin-wall production (consisting of 4 tables)

  • Brand: SOMMER
  • Year: 2007, little use
  • Casting area: 7210 x 3140 mm
  • Max. load: 11 tons
  • Double-wall thickness: 180-400 mm
  • Steel sheet: 8 mm, even face

Used for face concrete
Including:

  • E-Vibration
  • Converter
  • Control
  • Heating pipes
  • Wax protection is applied to mould surfaces

VIDEO LINK on YouTube:
https://youtu.be/HmyNXPCOEyE

KLAPPPALETTEN

Folding Tables

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PROGRESS M-System EVOLUTION Mesh Plant, PREQAST-M25562 ** SOLD **

William

PROGRESS M-System EVOLUTION

12 Moving Welding Heads
Year: 2019.
Condition: Very good
Mesh width: up to 4m, min. width: 500mm,
Length: up to 12m, min. length: 1m,
Max. bar length: 12m, min. bar length: 500mm,
Wire diameters: 6-16mm(#5),
Diameter changeover: fully automatic;
Line wire diameter: (5)-6-8-10-12-14-16mm,
Bar on bar welding: 16mm on 16mm,
Crosswire dia.: (5)-6-8-10-12-14-16mm
Wire preparation: the MMR 16 2×4 multiple rotor straightener and cutter
automatically prepares on two production lines the longitudinal and crosswires;

 

Progress M-System

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Precast Tables 4.60m x 6.50m 6No. M23469 ** SOLD **

William

Precast Tables 4.60m x 6.50m

Set of 6 pieces fixed casting tables with vibrators for precast elements
Flat steel sheet and heating pipes
5 vibrators per table

consists of:

3 pieces precast casting table
Shuttering plate dimensions 4.60 x 6.50m
weight approx. 5to

1 piece precast casting table
Shuttering plate dimension 4.60 x 7.00m
Weight approx. 5to

1 piece precast casting table
Shuttering plate dimension 3.80 x 5.00m
Weight approx. 4to

1 piece precast casting table
Shuttering plate dimension 3.80 x 6.34m
Weight approx. 4to

Fixe Tische

Casting Tables

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WECKENMANN Shutters with built-in magnets, PREQAST-M24529, *** SOLD ***

William

WECKENMANN Shutters – FOR SALE
Year 2020, as new

 

Pos Length meter Quantity (pcs) Total running metres Magnete
1 3.00 24 72 no magnets
2a 3.00 42 126 Built-in magnets
2b 3.00 40 120 Built-in magnets
3 1.00 28 28 Built-in magnets
4 1.50 28 42 Built-in magnets
5 2.00 28 56 Built-in magnets
444m

VIDEO LINK WECKENMANN A-Serie
https://www.youtube.com/watch?v=VyF6k15IHVI

Abschaler 70mm

SHUTTERS WECKENMANN

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Pallets Carousel Walls, Twin Walls, Filigran Floors SKAKO M23489 *** SOLD ***

William

Pallets Carousel – FOR SALE

Filigran Floor and Twin-Wall Carousel
Manufacturer : SKAKO
Control system : OSD Schenk
Master computer: SAA
Daily output: approx. 750 – 800 sqm/day

PALLETS
80 steel pallets (moulds): Dimension: 3 x 9m and  2.5 x 14m,
Pallets are transported from station to station by roller blocks, driven by friction wheel,
Condition of the pallets: “Very good”
Complete Plant

 

DW Umlauf

Carousel

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Lattice Girder CUT & WELD PROGRESS PREQAST-M23511 *** SOLD ***

William

Lattice Girder CUT & WELD for storage, measuring, cutting, welding, distribution


Manufacturer: Progress
Year of manufacture: 2009
Lattice girder types: KT 800,
lattice girder heights : 70mm – 360mm
Storage length: 14m
Measuring length max: 10m
Measuring length min: 0,8m
Cutting grid: 100mm

System Components:
Pos 1 Lattice girder top chord welding machine
Pos 2 Electrical equipment and control system
Pos 3 Communication programme
Pos 4 Lattice girder transport traverse
Pos 5 Lattice girder active storage
Pos 6 Lattice girder active storage system with automatic handling traverse
Pos 7 Vertical transport lattice girder
Pos 8 Automatically cross-travelling positioning carriage
Pos 9 Longitudinal positioning unit
Pos 10 Lattice girder cutting machine

GT-Verarbeitung

Lattice Girder Cut & Weld

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Twin Wall Pallets Carousel M22457 *** SOLD ***

William
Twin Wall Pallets Carousel
linear arrangement
12 pallets 3.0 x 7.0 m, NUSPL
Laser system for built-in parts and outlines
Multi-functional crane for lifting and lowering, lengthwise movement, as well as turning in
Vibrating station
Pallet tilting station, for lifting the finished double wall
Length approx. 50m
Please visit www.preqast.com as well
DW Umlauf

Twin Wall Pallets Carousel

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Shuttering Robot for Double-Wall Production WECKENMANN A20371 *** SOLD ***

William

CLICK ON VIDEO

– Shuttering robot for Double-walls and Slabs
 – Travel: X-axis 12.50m, Y-axis 5.20m
– Quadruple gripper for simultaneous moving of 4 magnets, and 1 shuttering profile
– Shuttering magazine
– Autom. formwork transport
– Autom. formwork cleaning
– Magnet transport and magnet cleaning
– 700 pcs. Shuttering profiles
– 800 pcs. MLR 5750-R Magnets
– WECKENMANN MRP for Cleaning, Plotting and placing transverse formwork

 

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Magnets and shuttering system RATEC M21419 ** SOLD **

William

Magnets and shuttering system:

1.500 pieces Standard Magnets , 1.200 pieces profiles in different lengths  with height 70mm

Preferably use for the production of filigree slabs and twin walls.

Profile list, height 70mm:
250mm length: 165 pieces,
400mm length: 10 pieces x
500mm length: 169 pieces
750mm length: 15 pieces
1000mm length: 220 pieces
2000mm length: 261 pieces
3000mm length: 333 pieces
and 50 pieces x 500mm (residual shuttering)

Includes:
– Magnet and profiles cleaner
– Magnets conveyor belts, profiles conveyor belts
– Steel construction

Magnete und Schalungen

Magnets and shuttering

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Folding Tables 14m x 3.50m for Twin wall and Filigree Floors Production M21422 ** SOLD **

William

Folding Tables 14m x 3.50m

3 sets of folding pallets, (6 tables in total)
3 sets = 6 tables = 294m2
Manufacturer WECKENMANN

Year of construction 2019, as good as new, only test drive made.
Location: Austria
Formwork area: 14000 x 3500mm
Possible twin wall thickness: 180-500mm
For face concrete production.
Transport dimensions: 14m x 4,20m
Weight: 1 folding pallet complete 25,5to
(x3 = 76,5to)

Klapppaletten für die DW Produktion

Folding Tables for Twin Wall Production

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Concrete Twin Wall Production Carousel A20397 ** SOLD **

William

WECKENMANN, VOLLERT

A complete pallets circulation plant for the production of Twin-Walls, Floor slabs with lattice girders or Solid walls.

WATCH VIDEO

Includes 56 moveable pallets (moulds), size 12500 mm x 3500 mm
Made by WECKENMANN and VOLLERT, consists of:
– Mixing plant from HARRUP, year of construction 2007, mixer 1,5m3, row batcher
– Automatic concrete spreader
– Cleaning and separating oil station
– Fully automatic shuttering robot with shuttering magazine
– Shuttering and magnets 75, 150, 250mm
– Vibration station
– Curing chamber, automatic storage of 69 pallets
– Turn-over crane VOLLERT
– Automatic reinforcement system with EVG/FILZMOSER RA-XE 16/6 straightening machine, lattice girder preparation and automatic reinforcement robot for laying bars and lattice girders

DW Palettenumlauf

Twin Wall CAROUSEL

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RATEC RTU 60 Shutterings with built in magnets M21423 ** SOLD **

William

Used RATEC RTU 60 Shutterings

with built in magnets on 12 pallets

Sale of the complete shuttering system due to change of production.
Profiles in different lengths with height 75mm
The formwork system was preferably used for the production of element slabs and double walls.
Shortest profile 500mm, longest profile 3000mm

Total weight of profiles with integrated magnets: 14.500kg (14,5to)

Gebrauchte RATEC RTU 60

Used RATEC RTU 60 Shutterings

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Reinforcement Centre MFA EVG-FIL RA-X A20358 ** SOLD **

William

Rotorstraightener FILZMOSER-EVG RA-X with Reinforcement Robot – FOR SALE

Consisting of:
– RA-X6 with 5 wire diameters 6, 8, 10, 12 und 14mm and bending functions on both ends for 45° and 90° bending ups. Brand: EVG-FILZMOSER
– Removal magazine wire bars for the robot, max. length 10m
– Removal magazine lattice girders for the robot
– REXROTH-HAUSER ROBOT for the pick and place of the reinforcement with 8 moving axis,
Range distance in X-axis: 14m and in Y-axis: 8m

Rotorstraightener FILZMOSER-EVG RA-X A20358

Reinforcementcentre with ROBOT MFA EVG-FIL RA-X A20358

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Mesh Welding Line for Precasters EVG-FIL FBE-33 M21406 ** SOLD **

William

Mesh Welding Line for Precasters

WATCH VIDEO

for the production of order-related mesh for precast concrete producers.
Type: FBE 33, year of construction 1995, fully in operation until Dec. 2021,
2016 New BECKHOFF control system installed (previously B&R).
Output: depending on diameter used: up to 1000 m2 per shift.

REINFORCEMENT MESH:
Mesh dimensions: Width up to 3m, length up to 11m
min/max mesh width: 500mm/ 3000mm
min/max/ mesh length: 1000mm/ 11000mm

 

FBE 33

FBE 33

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Double-Wall Carousel A20355 – 500m2 per day *** SOLD ***

William

Double-Wall Carousel A20355 – 500m2 per day

Purpose of Use:

Production of Double Walls with Lattice girders (Truss girders), thickness up to 50cm,
can be used for solid slabs until thickness of 20cm

Advantage: low transport weight, second stage concreting will be done finally on site !

Output: Typical 450-500 m2 per shift

Moving Casting Pallets:

Dimension: Width 3.00m by Length 8.30m, 44 pieces

Pallets are guided in the production process via rails and drive rollers.

Double-Wall Carousel A20355

Double-Wall Carousel A20355

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Concrete Twin-Wall and Floor Production Carousel A21399 ** SOLD **

William

Twin-Wall Carousel

Pallet circulation system for the production of double walls and Filigran-Floors
from 2007

WATCH VIDEO

Scope of delivery:
32 pallets length 7.9 m, width 3.0 m
Shuttering profiles with automatic clamping system
1 Vario and vibratory compaction system
1 concrete spreader 2 m3
1 multi-function crane, lifting capacity 250 kN
2 stacking racks complete with roller wheels
1 cleaning plotter
1 tilting device at demoulding station
1 turning traverse for turning in the double wall
Control cabinets and control system

Doppelwand Produktionsanlage

Twin-Wall production carousel

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Small Double-Wall Carousel A20353 -150m2 per day ** SOLD **

William

Double-Wall Pallets Carousel EBAWE, Palette 6,5x3m

Carousel with pallets for the precast production of Double-Walls and Filigree Floors with Lattice Girders. Also appropriate to produce solid or sandwich walls or other precast products.

Possible Output up to 150m2 Double-Wall or 300m2 single floor elements.

Size of the circulating pallets 6.50m by 3.00m.

Small Double-Wall Carousel A20353

Small Double-Wall Carousel A20353

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Twin-Wall Carousel Production A20351 ** SOLD **

William

Twin-Wall Carousel Production WECKENMANN, VOLLERT – FOR SALE

for the production of Twin Walls, Filigree Floor Slabs, Solid Walls, Light Concrete Walls, Solid Floor Slabs, Sandwich Walls
Size of pallets: 3.80m x 10.80m
This carousel production is still in operation and consists of all equipment for a twin wall production, as this is: 34 pallets, turnover crane, curing chamber and pallets handling crane, cleaning, oiling and plotter, tilting table for finished twin walls, cart for the transport of wall to outside stock etc.
Condition: Very good, usual signs of wear

 

Twin-Wall Carousel Production A20351

Twin-Wall Carousel Production A20351

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EBAWE precast concrete form plotter A14054 ** SOLD **

William

Universal plotter – FOR SALE

Year: 2013
Condition: almost new, very good
Steuerung: PC und Steuerschrank
Moving area: max: 12975mm x 3813mm

The plotter marks slabs cutting lines, rectangles and circles for openings and recesses, texts for identification on cast slab surface or places for dividers and fittings on empty bed surface.

plotter

EBAWE plotter

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Straightening and Bending Machine EVG-FILZMOSER RA-XE 16/6 A9333 **SOLD**

William

Wire straightening line for precasters – SOLD

Straightening and Bending Machine EVG-FILZMOSER RA-XE
-Hyperbolic rotors, Year 2002
-Included 2 bending heads moveable attached to the run-off table
-Wire diameters: 2x6mm, 8, 10, 12, und 14mm
-Automatic Spacer Feeding, 2 Vibration pots
–Condition: Very good, well maintained

EVG FIL RA-XE 166

EVG FIL RA-XE 166

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Turn-Over Table 2pcs for Double-Wall production SOMMER A8240 **SOLD**

Franz Filzmoser

062 pcs used Turn-Over Tables for Double-Wall production

Brand: SOMMER
Year 2007, less used
Casting area: 7215 x 3140mm
Max. element size: 7100 x 3000mm
Max. Load: 11tons
Double-Wall Thickness: 180-400mm
Steel sheet 8mm, even face
Used for face concrete
Including:
E-Vibration
Converter
Control

Turn-Over Tables for Double-Wall production

Turn-Over Tables for Double-Wall production

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Turn-Over Table for Double-Wall production A8290 **SOLD**

Franz Filzmoser

1 used Turn-Over Table

for Double-Wall production
Manufacturer: SCHWINGHAMMER
Steel covering even for faced concrete
Dimensions per table: 12,50 x 3,50m
Wall thicknesses: 20 – 40 cm
Incl. 2 x 8 pieces vibrators
Incl. hydraulic cylinders
Hydraulic 7.5 kW, 150 l. Tank, 200 bar
Heating pipes for water are installed

Technical specifications:
Usable length: 12.5 m
Usable width: 3.50 m
Height: approx. 1 m
Payload tilting table 750 kg / sqm
Payload Turn-Over Table 400 kg / sqm from 80 ° to 180 °
Tilt angle: approx. 80 ° or 180 °
Operating pressure: 180 bar
Electric connection hydraulics: 15 kW
Net weight: tilting table 11tons, folding table 13tons

Turn-Over Table

Turn-Over Table

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Plotter AVERMANN A8242 **SOLD**

Franz Filzmoser

Plotter AVERMANN – FOR SALE

Year: 2012
Condition: almost new, very good
CONTROL: IPC and E-cabinett
Moving area: max: 8500mm x 3600mm
Clear height: 2868mm

The plotter marks slabs cutting lines, rectangles and circles for openings and recesses, texts for identification on cast slab surface or places for dividers and fittings on empty bed surface.

Plotter AVERMANN

Plotter AVERMANN

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